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Converting Technical Notes
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Embossing and hot stamping Bookbinding Lamination Adhesives

Bookbinding
Bookbinding
 
(1) In principle, YUPO® stocks are made in cross grain, when compared with the pulp based paper. Please be sure to plan so that Top-Bottom of the book will align in parallel to the grain of paper.
(2) Hot melt adhesive binding and wire binding are suited to YUPO® as bookbinding methods. As a guide, if the book is over 5 mm thick, we recommend adhesive binding, and if it is less than 5 mm, we recommend wire binding.
(3) Loose-leaf style and spiral wire binding can also be used.
(4) Ultrasonic sealing can be used when the page count is low.
  • The sealing conditions vary slightly depending on the total thickness of YUPO® pages to be sealed, but use the following conditions as a guide.

    Frequency 15 kHz
    Pressure 2-4kg/cm2
    Compression time 0.3-0.5 seconds
  • The seal tends to become semi-transparent.
Adhesive binding
 
  • Use a mat and gully together. To increase the strength of the bond, make the gully slightly deeper for paper, and insert it in a wide range. Also, increase the quantity of the adhesive slightly.
  • For adhesives, hot melts that have adhesive strength even after being solidified by EVA are suitable.
    *For example: W6090 and S-231(Asahi Chemical Synthetic Co., LTD.) and HS-650 (Nitta Gelatin Inc.)
  • To prevent thermal deformation of YUPO® use adhesives at about 180°C
Wire binding
  If books are going to be exposed to humidity, use stainless steel wire to prevent rusting.
Thread binding 
  We do not recommend this method because if the thread is pulled strongly, the area around the pinholes in YUPO® can tear.
Avoid using YUPO(R) and conventional pulp-based paper together.
When using YUPO® with conventional pulp-based paper as a cover or as an inserted page, YUPO® may curl or pull because YUPO® swells when it comes into contact with the solvents in the ink used to print on the conventional pulp-based paper. This ruffling and curling cannot be fixed.
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